How to Transport & Store Your Blue Gator Mats Like a Pro

Whether you’re a seasoned contractor, event organizer, or a first-time Blue Gator Pro customer, how you transport and store your ground protection mats can significantly impact their performance and longevity. These mats are engineered for strength and flexibility—but a little planning goes a long way when it comes to preserving your investment.

Here’s your expert guide to handling Blue Gator Mats like a true pro.

Why Proper Transport and Storage Matters

While Blue Gator Mats are extremely durable—withstanding loads up to 730 tons and enduring for over 10+ years—improper handling can still lead to warping, edge damage, or unnecessary wear.

Whether you’ve invested in the Lite, O.G., or Heavy Duty models, following best practices ensures they stay in peak condition and ready for deployment at a moment’s notice.

Transportation Tips

1. Use a Flatbed Truck or Forklift for Larger Loads

For large projects, Blue Gator Mats are typically transported via:

• Flatbed trucks (Heavy Duty: 54 mats per standard truck)

• ISO shipping containers (up to 960 Lite/O.G. mats per 40ft container)

Ensure mats are stacked evenly to avoid shifting and possible cracking during transit.

2. Secure with Straps—Not Chains

Use nylon ratchet straps to secure mats during transport. Avoid chains or cables, which can scuff or gouge the HDPE surface.

Pro Tip: Stack mats cleat-to-cleat or smooth-to-smooth to minimize pressure points and scratching.

3. Transport by Type and Use

Separate mats by type and job site to streamline unloading. For instance:

• Keep Heavy Duty mats designated for site access roads

• Lite mats for pedestrian walkways or lighter traffic zones

This reduces time spent organizing on site and ensures mats are deployed efficiently.

Storage Best Practices

1. Choose a Flat, Dry Storage Area

Always store mats:

• On a flat surface

• Out of standing water

• Indoors when possible, or covered outdoors with a tarp

Avoid long-term leaning against walls, fences, or uneven terrain, which may lead to bending or warping over time.

2. Stack with Connectors Removed

Before storage:

• Remove metal or plastic connectors

• Clean off mud, chemicals, or debris

• Stack in alternating directions (like shingles) to save space

3. Clean Before Storage

Use a simple pressure washer or hose with mild detergent. This removes dirt and oils that could degrade materials, especially in high-use environments like construction or utility access.

4. Avoid Prolonged UV Exposure (If Possible)

While Blue Gator Mats are UV-resistant, extended direct sunlight can still cause surface fading over time. Store under shade, in a shed, or under a tarp when not in use for long periods.

For Maximum Efficiency: Use Blue Gator Connectors & Accessories

If you're frequently transporting and setting up mats, use Flat Dual or Quad Mat Link Connectors to keep sections together in transit or for quick installs. These accessories help speed up deployment while keeping mats aligned and secure.

FAQs

Can Blue Gator Mats be stored outdoors year-round?
Yes, they’re waterproof and UV-resistant, but we recommend covering or rotating stock if stored in direct sunlight year-round.

Can I stack different mat sizes together?
It’s best to stack mats of the same size for stability. If mixing, always place the heaviest or largest mats at the bottom.

Should I clean my mats after every use?
For best results, yes—especially after muddy, chemical-heavy, or high-traffic projects. It preserves traction and appearance.

Is there a recommended storage height?
Keep stacks under 5 feet tall for safety and easier access. Overstacking can lead to pressure damage on lower mats.

Can I store the mats vertically?
For short-term, yes. For long-term, always lay mats flat to avoid warping.

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